High efficiency  Motor Rotor Armature Coils Winding Machinery

Rotor armature winding machine involved 1 piece S22000 standard conveyor with 25 stations,
Operator could loading 12 pieces and unloading 12 pieces at one time,
CS rotary arm: Servo motor for go and back
Clamp fixture take and positioning armature
High efficiency


Machine specification
Wire diameter range: 0.16~1.2 mm
Armature diameter: 20~85 mm
Stack length: 10~70 mm
Shaft diameter: 3~15 mm
Shaft length: Less than 250mm
Armature Slot: Even slot
Turn number: 0~9999
Commutator diameter: 8~40 mm
Winding speed: 0~2500 rpm
Winding motor power: 1.5KWX2
Angle detecting speed: 0~3000 rpm
Angle detecting motor power: 0.75KWX1
Air supply pressure: 4~6 Kg/cm2
The machine total power: 4.0 KW
Voltage: Three phase AC 380V 50/60 Hz
Weight: 1250 Kg
Dimension: 2000X1000X1800mm

Working principle

1. This winding machine adapts double flyers structure, 1set 1KW servo motor drive the two flyers rotation, and 400W indexing servo motor. During working, the armature is clamped tightly by two nos winding tooling and clamping device. When flyers are running, wire goes through the wire holder, tension device then enters hollow spindle, comes out from wire sliding wheel, then the wire slides into the armature slot through flyer wire guiding wheel. After this step, put armature into the slot to do winding.

2. This machine adapts servo system to do winding. Meanwhile, machine action is controlled by true color human-machine PLC controller; armature indexing is controlled by big power stepping motor; servo speed is controlled by double flyers rotation speed. Moreover, this machine has other functions, such as slow increasing speed when starting, Max. speed limit, brake time, CW &CCW rotation, counting pre-set, etc. With complete function and reliable running, this machine is convenient for operation.

3.  The machine fixture is controlled by pneumatic cylinder, high performance with low cost. It's equipped with working plate, to operating more convenient.

4.  The armamture coil winding machine adapts PLC system pulse counting signal, whose correctness is 100%.

armature coil winding machine

Rotor wound by this machine