DOUBLE TOOLS COMMUTATOR COLLECTOR ROUGH TURNING PRECISION TURNING MACHINE from China manufacturer - Ningbo Nide Mechanical Equipment Co., Ltd.

DOUBLE TOOLS COMMUTATOR COLLECTOR ROUGH TURNING PRECISION TURNING MACHINE

Price:	10000.0 USD
Payment Terms:	T/T,L/C
Place of Origin:	Zhejiang, China (Mainland)
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Product Detail

Model No.: ND-LHL-QSFA2

Production Capacity: 30 sets

Delivery Date: 35 days

Dimension: 1300mm x 900mm x1570mm

Turning times: 4 times total

powder: 4kW

Voltage: AC380V+/-5%

Means of Transport: Ocean,Air

Packing: Wooden case which is suitab...

Control: PLC system

used for: commutator surface

Air source pressure: 0.5MPa~0.7Mpa

weight: 1100KG

1.Equipped with double tools, used for commutator turning.
2.Advanced technology,high efficiency, stable performance.
3.Surface roughness: ≤Ra 0.40

This type motor armature turning machine is used turning the commutator surface. The cutter moving in lateral or radial direction is controlled by ball screws which are driven by treble-spindle servo motor. After rough turning, the machine will turn accurately. Turning times(4 times total) and cutter feeding value(≥1um) could be set up on touch screen according to user`s needs. Treble-spindle servo motor control could make stable and precise cutter feeding.

Main Component

This type motor commutator turning machine is consist of V-supporting device, feeding device, arm driving device and box framework. Electric servo system controls the feeding device. While servo and pneumatic system take control of arm driving device. PLC controls the whole system and displays the process on the screen..

Technical Parameter

1. Process precision	Inter-segment roundness < 1.5um, surface roughness < 0.4um
2. Speed adjustment range	The speed adjustment range is from 0Hz to 100Hz. Meanwhile, user can set any belt speed on touch screen.
3. Feeding value	It could be set up randomly among 1um-0.1um. Normally, 1st feeding value is bigger than 2nd one, 2nd one is bigger than 3rd one and last one could be set up by factory on its experience.
4. Turning times	The maximum turning time of the X spindle direction is 4 times, while so is the Z spindle direction. User could set the turning times for each rotor according to their own needs.
5. Control mode	There are two control modes, single action and automatic action. Commission can be done under the on condition of single action.
6. Operation	Setting up and parameters revise even password modification and commission can all be done in touch screen.
7. Compressed air	Air source pressure 0.5MPa~0.7Mpa(5Kgf/cm2~7Kgf/cm2)
8. Motor	AC servo motor 750W OMRON
9. Power supply	AC220V+/-5% 50Hz/60Hz
10. Weight	Around 1100KG
11. Dimension	1300mm x 900mm x1570mm

Operation Guide

1. Basic operation

a. Turn on the air source supply to make the cylinder go back to initial position.

b. Turn on the air switch, get the power through, press the [running preparation" to make the machine go back to initial position.

c. Press [automatic", the machine will enter automatic turning status (must be done after the cutter setting finished). Press [pause" to check each action. It could begin automatic operation after cycle checking and find everything is normal.

d. Setting up dipping time (by touch screen). The pressing arm comes down while press [automatic" and oil injection begins. By the dipping time exhausts, oil injection stops accordingly. The oil injection volume could be controlled by the pressure release valve and throttle on the oil tank.

e. Press [Emergency" while abnormal operation appears.

Common breakdown analysis

Breakdown	check
If press start button,the breakdown alarm occurs	Check whether power source and air source are connected in a correct way
	Check the air cylinder and circuit to see if the air pressure is 0.4-0.6Mp
	Check the relevant travel switch as per the LCD screen display.
Access to the operation preparation, press start button, the machine does not work.	Check if there are rotors on the feeding device. If yes, unload the rotors
	Press start button after the cutter automatically return to the initial cutting position.
X,Z spindle forward and backward travel switch breakdown.	Press emergency stop, then access to X, Z spindle cutter setting page, manually adjust the cutter to the appropriate position..
Servo motor display alarm.	Turn off the power, the turn on the machine after two minutes
The cutting position is not fixed every time	Check if the coupler screw is loose.
The robot hand doesn`t pick the rotor in the correct position.	The air pressure should be 0.4-0.6Mp
	Check if the positioning screw of lower buffer is loose