Full automatic armature commutator turning machine turner from China manufacturer - Ningbo Nide Mechanical Equipment Co., Ltd.

Full automatic armature commutator turning machine turner

Price:	10000.0 USD
Payment Terms:	T/T,L/C
Place of Origin:	Zhejiang, China (Mainland)


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Product Detail

Model No.: ND-LHL-QSFA-F

Production Capacity: 30 sets

Delivery Date: 35 days

Armature diameter range: 20 - 82mm

control: Three-axis servo

Roundness between bars: less than 0.0015 - 0.0025mm

Weight each cutting: Max 0.20mm

Dimension: 850mm x 950 mm x 1830mm3

Means of Transport: Ocean,Land,Air

Packing: Wooden case which is suitab...

Name: commutator turning machine

Commutator O.D. range: 12 -42mm

Surface roughness: Ra 0.40-1.0

Shaft length range: 6-80mm

Efficiency: less than 10s per pc

1.Used for armature commutator outer surface turning
2.Three-axis servo control
3.Loading and unloading: manual loading and unloading

Features and Application:

1. The turning machine is used for armature commutator outer surface turning

2. Single cutter , can turn more than one time

3. Positive knife

4. Three-axis servo control

5. Belt vertical pressing down mechanism

6. Loading and unloading: manual loading and unloading

7. The armature commutator turning machine is suitable for continuous production of three shifts.

8. An actuator can be moved in any state of production or standby, automatic and step operations can be inter-converted.

9. Manual loading/unloading production armature.

Turning machine Function:

1. Turning can be set between 1 and 4 cuts, and the parameters can be set separately: turning amount, cutting speed, belt speed, etc

2. The oil pump fills V-block with oil automatically and quantitatively. The touch screen controls the lubrication time and refueling times

3. It can be used for component debugging or control of single actuator under production condition. Single operation, automatic operation and step operation can be converted to each other

4 .Remind operators to replace vulnerable parts: turning tool, V block and belt

5. Allow fine adjustment of the Angle between the belt and rotor shaft

6. Total 100 rotor turning parameters can be saved in HMI.

7. The current parameters are displayed dynamically while production: shift output, cumulative output, production timing, etc

8. Abnormal operation has automatic alarm: touch screen alarm, buzzer alarm and alarm light alarm

Turning machine Main specification:

	Name	Parameter	Remark
1	Armature OD	Ф20~Ф60 mm	Can process up to Ф82 mm(Minor changes are needed)
2	Armature stack length	10~100 mm
3	Shaft length	50~250 mm
4	Length of shaft at commutator end	6~80 mm
5	Shaft diameter at commutator end	Ф3~Ф12 mm
6	Commutator diameter	Ф12~Ф42 mm
8	Commutator roundness	≤0.003mm	The commutation material is Ag Cu, Surface hardness of shaft≥HRC45 Shaft Roundness at the bearing position≤1.5u Armature balance control
9	Commutator bar-bar roundness	≤0.002mm
10	surface roughness	Ra 0.4 ~ Ra 1.0	as requirement
11	Maximum cutting amount	Max 0.12mm for the first cutting	Direction at commutator diameter
12	Armature speed regulation range	Max 3000rpm	Touch screen setting
13	Z direction Feeding speed	Stepless adjustable	Touch screen setting
14	Z direction cutting return speed	non-adjustable	Internal programming
15	Z direction cutting length	4 different turning lengths can be set	Touch screen setting:Max 30mm
16	Z direction stroke	Max 40mm
17	X direction cutter feeding speed	Stepless adjustable	Touch screen setting
18	X direction cutting return speed	non-ajustable	Internal programming
19	X direction feeding accuracy	Min 0.002mm	Touch screen setting
20	Cutter compensation volume	Min 0.002mm	Manual touch screen setting
21	Rotor rotation during turning	positive	Observe the rotor rotation along the axis of commutator:CW
22	Air pressure	Pressure 4~6kg/cm2
23	V-block material	Artificial PCD diamonds
24	Turning tool material	Artificial PCD diamonds
25	Turning tool type	Wide blade	12 degrees right/ left deviation
26	Machine power	6KW	Industrial vacuum cleaner power:2.2KW Deburring machine power:0.2KW
27	Power	AC380V 50/60Hz	Industrial vacuum cleaner:AC380V 50/60Hz Deburring machine:AC220 50/60Hz
28	Machine weight	About 1100Kg	Does not include vacuum cleaner and deburring machine weight
29	Workpiece operation height	950mm±50	The rotor center is high from the ground center
30	Production efficiency	2200-2500pcs/shift	10-12 sec/pc
31	Dimension	1100mm(length) x 900mm(width)x 1600mm(height)3